Fabrication Operator, Utility (Second Shift)
US - Ohio - Marietta Update time: October 26,2020
Job Description
Maintains clean, orderly work area to support others as well as safety, quality, etc.- Works in teams to accomplish overall goals regarding safety, efficiency, quality, and customer satisfaction.
- Sets up and operates hydraulic press to accomplish production goals.
- Observes environment to insure safe working conditions are present and corrects or reports issues that need attention.
- Sets up and operates machine on trial run to verify accuracy of machine settings or programmed control data.
- Calculates and sets controls to regulate machine and enters commands to edit program in order to accomplish quality production goals.
- Confirms accuracy of first set ups regarding size, shape, forming sequence, etc., using test pieces and again with first production piece and at subsequent intervals.
- Determines sequence of operations, applying knowledge and experience, to determine best method to achieve completion of part(s) in a safe and high quality manner.
- Initiates activity that supports department and team goals and anticipates needs and takes steps to create smooth production process.
- Pays attention to PPE and JSA guidelines when using equipment, tools, and materials to be handled, to insure personal and environmental safety.
- Studies blueprints, sketches, drawings, manuals, specifications, or sample part to determine dimensions and tolerances of finished work piece, sequence of operations, and setup requirements.
- Verifies dimensions and angles by using measuring instruments, such as micrometers, height gauges, and gauge blocks.
- Works as team to accomplish production efficiencies, prevent excess tooling set-up, etc.
- Identifies proper materials, plans, equipment, etc., to accomplish production specifications.
- Sets up press brake and gauging system and forms desired parts using drawings and/or forming sheets.
- Communicates effectively within manufacturing cell to relay key information to accomplish daily production goals.
- Retrieves, inputs, interprets drawings and other data found in computer system.
- Starts and observes machine operation to detect malfunctions or out-of-tolerance results, and adjusts machine controls or control settings as required.
- Implements production practices that support and meet ISO standards by following forming sheets and confirming specifications are met.
- Inspects work piece for defects, quality related exceptions, and judges condition and action to be taken.
- Makes adjustments to production machine to generate the desired dimensions of specific parts.
- Positions work manually against stops to align layout marks to dies.
- Repositions work piece and changes dies when making multiple or successive passes.
- Serves as a positive role model in the work place.
- Sets up and operates conventional and special-purpose machines to fabricate materials that conform to production specifications.
- Selects and positions flat, V-block, radius, or special purpose die sets into ram and bed of machine.
- Focuses on key production goals and be open to asking for and accepting suggestions from others regarding production quality, steps, etc.
- Operates various machines in the production process using manual and computerized controls, gauges, hand tools, etc.
- Receives verbal instructions, reads production board, or confers with supervisor for work instructions.
- Troubleshoots work-related problems by applying knowledge and experience to effectively maintain production/quality goals with minimal attrition to equipment.
- Utilizes bar code system for tracking production information, time keeping, etc.
- Utilizes computer (SAP) system shared plant-wide to accomplish and track production data.
- Works overtime and week-ends when needed to accomplish production goals.
- Maintains awareness of equipment condition, performs scheduled maintenance, to slow equipment attrition and maintain high quality production.
- Suggests improvements in work methods and procedures by speaking with supervisor(s) and joining PPI teams when possible.
- Communicates with other departments to accomplish production goals and assists other departments when asked to do so.
- Confers with other operators, engineers, production personnel, programmers, or others to resolve machining or assembly problems.
- Starts press and monitors machine operation to detect misalignment or malfunction.
- Determines production rate by calculating parts present upon completion of job and comparing to OPS card.
- Measures, counts, organize materials and parts to monitor production quality and volume.
- Participates on Continuous Quality Improvement and supports PPI projects.
- Trains others on job duties, quality goals, company guidelines, etc.
- Turns hand wheel or levers to set depth and pressure of ram stroke.
- Operates hand tools such as sander, drills, hammer, etc., to accomplish department goals in a safe manner utilizing PPE/JSA guidelines.
- Cleans scale or scrap from die with air hose or brush to achieve quality.
- Grinds out burrs and sharp edges, using portable grinder.
- Moves finished pieces to storage area using pallet jacks, two-wheelers, or caster based racks, etc.
- References the Department Operating Procedures Manual for job specific details to determine that quality and conformance standards are being followed.
- Attends training and department meetings when asked to do so.
- Participates in teams and utilizes Excel spreadsheets, charts, graphs, data analysis.
- Perform all job duties in a safe manner and obey all safety policies and procedures
- Perform all job duties consistent with the Code of Ethics and the 4-I Values
- Participate in Continuous Improvement initiatives and support all PPI, Keys and Lean projects
- Perform other duties and cross training as assigned
- Performs all job duties within ISO standards, regulatory or statutory requirements.
- Minimum Requirements: High school or GED equivalent
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