Sr. MFG Engineer
EATONAguascalientesUpdate time: September 22,2022
Job Description
PRIMARY FUNCTION: Develop and implement grinding manufacturing processes for new products and continuous improvement. Support production activities. Analyze problems and supervise corrections related to machine capability and production rates (OEE). Maintain and improve current manufacturing processes to produce parts according to specification. Actively participate in the continuous improvement processes of the plant and implement cost-savings in manufacturing to reduce waste including corrective actions that lead to an immediate impact to business results. Reduce high-risk priority numbers in manufacturing PFMEA´s. Train and educate operators to optimize use of new and transferred equipment. Initiate and maintain process sheets for each step of the manufacturing process. Support PROLaunch by participating in aspects related to manufacturing of new released components or assemblies; review and evaluate new products, processes, equipment and facility proposal; execute installation, runoff, and startup of transferred and new equipment. Complete runoffs and PPAP´s on time according to established schedules. ESSENTIAL FUNCTIONS: Analyze problems and supervise corrections related to machine capability and production rates (OEE). Maintain and improve current manufacturing processes to produce parts to specification. Actively participate or champion in the continuous improvement process of the plant and implement cost-savings in manufacturing to reduce waste including corrective actions to make an immediate impact to business results. Reduce high-risk priority numbers in manufacturing PFMEA´s. Champion key initiatives for the plant and utilize EBS to achieve plant goals. Implement ELS tools such as Value Stream Mapping, Continuous Flow Manufacturing, Setup Reduction, 5s, etc. Train and inform cell technicians on current process techniques and new manufacturing concepts. Train and educate operators to optimize use of new and transferred equipment. Initiate and maintain process sheets for each step of the manufacturing process. Support PROLaunch - Participating in aspects related to manufacturing of new released components or assemblies. Review and evaluate new products, processes equipment and facility proposal. Lead and execute installation, runoff, and startup of transferred and new equipment. Complete runoffs and PPAP´s on time according to established schedules. Define max/min supply of all related items to equipment, such as spare parts and other supplies. Comply with requirements of the Quality System. Incorporate Safety into 5s activities. Update EHS Risk analysis for departments. Upgrade Machine guarding in Fabrication. Include EHS changes in Future state VSM. Identify and Direct Lean EHS Project. See attachment for more details Champion multi-disciplinary teams in activities related to manufacturing issues Lead, facilitate and coordinate production activities and resources according to established proactive and/or policies within their job area to ensure the timely delivery or quality parts that meet or exceed customer expectations. Define SPC control chart to control process for operation required. Apply corrective actions plan for Non-conformances detected in SPC data. Monitor SPC data capability and define actions to keep control of the process. Although the organization was able to provide support that all SPQs for administrative positions have included the roles and responsibilities for CI there was evidence that just some of the shop floor specific positions and manufacturing support functions clearly specify CI roles and responsibilities, the plant must ensure that 100% of the positions include the CI roles and responsibilities and define the best way to communicate on regular basis to the related personnel so this enables the organization additional attention and involvement to support to the CI initiatives. Qualifications SPECIALIZED KNOWLEDGE: Bachelor’s Degree in Mechanical, Electrical, Mechatronic 5 years experience in manufacturing or engineering environment, working on plunge, peel and ID grinding in the same industry field (CINCINNATI MILACRON, HEALD, BRYANT, BLANCHARD) Proven expertise on CNC, grinding operations (OD-ID) Demonstrated knowledge and training in automation, error proofing techniques Programming Fanuc and Siemens Experience conducting multidisciplinary teams. Quality basics such as statistical process control, capability studies and gage R&R´s Skills at interpreting mechanical drawings and basic use of CAD systems. Knowledge of machinery functions (hydraulic, electrical, mechanical operations) Background or experience in quality basics such as statistical process control, capability studies and MSA studies. English language at a conversational level required. Green Belt (Six Sigma) would be a plus Oracle knowledge focuses in Manufacturing Processes. ADDITIONAL INFORMATION Ability to train operators to use proper methods, write work instructions, define setup techniques, maintain equipment PM´s and track OEE Ensure Eaton targets are met with respect to standard philosophies and work practices Process oriented with an understanding of business, lean and quality systems. Strong communication and group presentation skills and comfort with facilitating teams / groups and working with all levels in the organization Proficient in MS Office toolset Ability to plan, organize and build effective teams and motivate others Ability to facilitate team sessions Highly motivated and driven for results Ability to motivate and keep his team focused to achieve the expected results. #LI-CR1#LI-CR1 What you will get from us Eaton’s mission is to improve the quality of life and the environment through the use of power management technologies and services. We provide sustainable solutions that help our customers effectively manage electrical, hydraulic and mechanical power – more safely, more efficiently and more reliably. Making what matters work at Eaton takes the passion of every employee around the world. We create an environment where creativity, invention and discovery become reality, each day. It’s where bold, bright professionals like you can reach your full potential—and where you can help us reach ours. Eaton’s 2020 revenues were $17.9 billion, and we sell products to customers in more than 175 countries. We have approximately 85,000 employees. We make work exciting, engaging and meaningful for our employees through our dedication to tackling some of the toughest power management challenges on the planet and by never losing sight of what matters. Our culture is built on a strong commitment to practicing our core values and supporting our employees with the tools they need to succeed. We pledge to always foster a diverse and inclusive environment, including inclusion resource groups that bring together employees who share a common purpose, interest or background. In the past year, our company has received top employment recognition by the Human Rights Campaign and almost fifty percent of our Board of Directors represented diverse groups. When we embrace the different ideas, perspectives and backgrounds that make each of us unique, we — as individuals and as a company — are stronger. We have demonstrated our passion for sustainability with the recent announcement of cutting carbon emissions from the company’s operations by at least 50 percent by 2030. We are ethical, passionate, accountable, efficient, transparent and committed to learning. We are confident we can deliver on our promise to improve the quality of life and the environment because of the attributes that our employees embody. We are committed to ensuring equal employment opportunities for all job applicants and employees. Employment decisions are based upon job-related reasons regardless of an applicant's race, color, religion, sex, sexual orientation, gender identity, age, national origin, disability, marital status, genetic information, protected veteran status, or any other status protected by law. Job: Manufacturing & Operations Region: Latin America Organization: VEH NAA North America Auto Job Level: Individual Contributor Schedule: Full-time Is remote work (i.e. working from home or another Eaton facility) allowed for this position?: No Does this position offer relocation?: Relocation from within hiring country only Travel: Yes, 10 % of the Time
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